Ventilair Engineers Pvt. Ltd. (VEPL) is a leading manufacturer of Effluent Treatment Plants (ETPs) designed specifically for the adhesive and paint industry. Adhesive and paint manufacturing processes involve the use of chemicals, solvents, pigments, and resins, resulting in effluent that is typically high in chemical oxygen demand (COD), volatile organic compounds (VOCs), suspended solids, and colorants. These pollutants require specialized treatment to meet CPCB and SPCB discharge norms.

At VEPL, we offer custom-built ETP solutions that effectively treat the wastewater generated from adhesive and paint production, ensuring environmental compliance and enabling water recycling for sustainable operations.

Industry Insight by VEPL

The adhesive and paint industry produces wastewater with complex contamination, including solvents, heavy metals, and colorants that are difficult to treat with standard wastewater treatment technologies. Proper treatment is essential to eliminate harmful chemicals, reduce the impact on the environment, and ensure that treated water can be safely discharged or reused.

VEPL manufactures highly effective, energy-efficient, and customized ETPs that are designed to handle the unique challenges posed by adhesive and paint effluents. Our solutions help manufacturers reduce their reliance on fresh water, comply with discharge regulations, and operate sustainably.

Treatment Process Overview:

Our ETPs for the adhesive and paint industry are engineered to address the specific challenges of chemical-laden effluents, including solvents, pigments, resins, and emulsions. The treatment process includes:

• Pre-treatment and Screening – Removal of large particles and contaminants
• pH Correction – Adjusting the pH of the effluent to neutral levels
• Chemical Dosing – Addition of coagulants and flocculants (e.g., ferric sulfate) for color removal and solid separation
• Oil & Grease Removal – Using specialized systems to separate and remove oil, grease, and solvents from the wastewater
• Activated Carbon Filtration – Final stage to remove residual odors, solvents, and other dissolved chemicals
• Biological Treatment – Aerobic/anaerobic processes to treat organic pollutants and reduce COD/BOD
• Clarification – Removal of sludge and separation of treated water
• Filtration & Polishing – Ensures that the water meets discharge or reuse standards
• Water Recycling – Up to 90% recovery of treated water for reuse in the production process

Key Features:

• Tailor-made systems designed to handle high-load effluents from the adhesive and paint industry
• High efficiency in removing solvents, oils, pigments, and other chemicals
• Compact, modular systems for easy integration and scalability
• Up to 90% water recovery, minimizing the consumption of fresh water
• Low-maintenance and cost-effective with a focus on long-term operational savings
• Fully compliant with CPCB/SPCB discharge norms and environmental regulations

Our Experience & Clientele

As a leading manufacturer of ETPs, we have installed approximately 1800 ETPs and STPs across various industries. In the adhesive and paint sector, we have successfully installed treatment plants for notable clients, including:

• Bhiwadi Polymer
• Ajeet Industries

These installations highlight our expertise in delivering efficient, customized solutions that address the unique effluent treatment needs of the adhesive and paint industry.

Applications:

• Paint Manufacturing Units
• Adhesive Production Plants
• Coating & Laminating Units
• Ink Manufacturing
• Solvent Recovery Systems

For effective, reliable, and sustainable effluent treatment, trust VEPL, a recognized leader in the design and manufacturing of Adhesive & Paint ETPs. With our proven track record of over 1800 installations, we are committed to delivering high-quality, tailored solutions that ensure your industry complies with environmental standards while maximizing water reuse.

zed Effluent Treatment Plants (ETPs) designed for the plywood industry, where significant volumes of wastewater are generated during various stages of production, including veneer peeling, wood processing, adhesive application, and finishing. This wastewater often contains high levels of suspended solids, wood residues, chemicals, adhesives (such as formaldehyde-based resins), and oils, making it crucial to treat it effectively before discharge or reuse.

Our Plywood Industry ETPs are engineered to remove these pollutants, ensuring that the effluent meets environmental standards and supports sustainable water reuse practices within the facility.

Industry Insight by VEPL

The plywood manufacturing process involves a variety of chemical and physical treatments that result in highly polluted effluent streams. These effluents contain not only wood fibers and particles but also harmful chemicals, such as formaldehyde, phenol, and other adhesives, which need to be treated thoroughly before discharge.

At VEPL, we provide robust and efficient treatment solutions that help plywood manufacturers reduce their environmental impact, ensure compliance with discharge standards, and optimize water usage by recovering and recycling treated water.

Treatment Process Overview:

• Screening & Pre-treatment – Removes large wood particles and fibers from the effluent
• Equalization Tank – Balances variations in flow and pollutant concentration
• pH Correction & Chemical Dosing – Adjusts pH to neutral levels and prepares for coagulation
• Coagulation & Flocculation – Removes fine particles and adhesive residues
• Activated Carbon Filtration – Removes residual chemicals, oils, and odors
• Biological Treatment – Utilizes biological processes (aerobic or anaerobic) to treat organic waste and reduce COD/BOD
• Secondary Clarification – Settles out remaining sludge and provides final clarification of water
• Filtration & Polishing – Final treatment stages to ensure clean water for discharge or reuse
• Water Recycling System – Up to 85-90% water recovery for reuse in production processes or non-potable applications

Key Features:

• Designed for high solids content and chemical-laden effluents common in plywood production
• Effective removal of adhesives, phenols, and other harmful chemicals
• Compact & Modular Systems for easy installation in existing plants
• Up to 90% water recovery, reducing fresh water consumption
• Energy-efficient, low-maintenance, and cost-effective design
• Compliant with CPCB/SPCB regulations

Our Experience in the Plywood Industry

We have successfully designed and installed ETPs for various plywood manufacturing plants, delivering reliable, customized solutions that help businesses comply with environmental regulations while improving operational efficiency.