Ventilair Engineers Pvt. Ltd.

Ventilair Engineers Pvt. Ltd.

+91-7678697164

ventilairengineerspvtltd@gmail.com

Industry-Based Effluent Treatment Plants (ETPs)

By Ventilair Engineers Pvt. Ltd. (VEPL)

Parts of Industry Based ETP

1 AUTOMOBILE (VEHICLE WASH) ETP

2 ELECTROPLATING ETP

4 PLASTIC GRANNULE ETP

5 CEMENTS

6 PAPER & PRINT

8 TAXTILE & DYING

9 PLYWOODS

10 ADHSIVE & PAINT

11 Chemical & Petrochemical

 

At VEPL, we offer precision-engineered Effluent Treatment Plants (ETPs) designed exclusively for non-biodegradable industrial effluents that cannot be treated using biological processes. These ETPs are ideal for sectors where the wastewater contains heavy metals, toxic chemicals, surfactants, solvents, and high Total Dissolved Solids (TDS). Our industry-based ETP solutions are built to meet strict discharge norms of CPCB/SPCB while enabling maximum operational efficiency and safety.

These systems are based on advanced physico-chemical, filtration, neutralization, and separation processes, with optional tertiary and recovery units depending on application and capacity.

 Ideal Industries Served with Industry-Specific ETPs

  1. Electroplating Industry
    ▪️ Treats heavy metals like chromium, nickel, zinc, and copper
    ▪️ Involves metal precipitation, chemical dosing, neutralization, and filtration
    ▪️ Includes sludge handling and heavy metal recovery options
  2. Powder Coating & Surface Treatment
    ▪️ Removes pigments, phosphates, oils, and metal residues
    ▪️ pH adjustment, coagulation, filtration, and solid separation processes
    ▪️ Compact footprint; available in modular design
  3. Automobile Component Manufacturing
    ▪️ Handles coolant, grease, oil emulsions, and metal fines
    ▪️ Skimmers, oil-water separators, chemical dosing, and filtration
    ▪️ Optional RO for reuse of treated water in cooling or washing
  4. Chemical Manufacturing & Blending Units
    ▪️ Complex toxic and non-biodegradable effluent
    ▪️ Neutralization, chemical oxidation/reduction, flocculation, and clarification
    ▪️ Custom treatment with corrosion-resistant materials
  5. Plastic Granule & Injection Molding Industry
    ▪️ Removes dyes, additives, wash water residues, and oils
    ▪️ Treats color, fine solids, and light organics through settling and filtration
    ▪️ Effluent suitable for safe discharge or reuse (optional)
  6. Battery Water & Acid Handling Facilities
    ▪️ Acidic wastewater with lead, sulfuric acid, and other toxins
    ▪️ Multi-stage neutralization, pH balancing, and sedimentation
    ▪️ Special containment and corrosion-resistant construction
  7. Cement Manufacturing & RMC Plants
    ▪️ Treats wash water, slurry, and process residues
    ▪️ Uses sedimentation, clarification, and recycling systems
    ▪️ Recycles treated water for mixer, cleaning, or curing applications
  8. Thread Manufacturing & Yarn Processing
    ▪️ Deals with lubricants, dye carryover, and sizing chemicals
    ▪️ Uses flocculation, pressure filtration, and pH control
    ▪️ Effluent treated to remove TDS, color, and solids
  9. Paper Processing & Packaging Units
    ▪️ Handles suspended solids, adhesives, and bleaching agents
    ▪️ Coagulation–flocculation, settling, and tertiary polishing
    ▪️ Optional RO or UF for reuse of treated water
  10. Textile Auxiliary & Dye Mixing Units
    ▪️ Removes synthetic dyes, surfactants, alkalis, and salts
    ▪️ Physico-chemical treatment combined with color removal systems
    ▪️ High-efficiency decolorization, followed by pH balancing

 

 Key Features of VEPL Industry-Based ETPs

  • Based on physico-chemical principles: no biological treatment used
  • Designed for high-toxicity, heavy metal, oil & grease, and chemical-laden wastewater
  • Compact, modular, and easy-to-operate systems
  • Optional automation (PLC/SCADA) for real-time monitoring
  • Discharge-ready as per local pollution control board standards
  • Sludge reduction & safe disposal arrangements available

 Technologies Used

  • Coagulation–Flocculation
  • pH Neutralization Units
  • Settling and Clarifiers
  • Oil & Grease Removal
  • Pressure Sand Filters / Carbon Filters
  • Reverse Osmosis / UF (optional for water reuse)
  • Sludge Dewatering Units (Centrifuge or Filter Press)

 

 Why Choose VEPL?

Feature

VEPL Advantage

 Industry Focus

Each ETP is tailored to specific effluent load & contamination profile

 Turnkey Expertise

From design and engineering to installation & after-sales support

 Customization

Modular, space-saving designs for small to large industries

 CPCB/SPCB Compliant

Meets all discharge parameters and reporting requirements

 Affordable & Reliable

High-performance at competitive costs

 

INDUSTRYWISE EFFLUENT TREATMENT PLANT    

 

Industry-wise Effluent Treatment Plant Solutions

Customized ETPs for Every Industrial Sector

At Ventilair Engineers Pvt. Ltd. (VEPL), we understand that effluent characteristics vary significantly across industries. That’s why we offer tailor-made ETP solutions designed to meet the specific chemical, organic, and physical loads of each sector.

Below is a quick overview of how VEPL adapts its ETP design to suit different industries:

 

Industry

ETP Design Focus

Textile & Dyeing

Handles high COD, color, and salt load; includes equalization, biological, ACF, RO

Pharmaceutical

High BOD/COD, toxic compounds; advanced treatment with MBBR/MBR, tertiary polishing

Chemical & Fertilizers

Complex pH, heavy metals; pH correction, neutralization, clarifiers, filters

Food & Dairy

High organic load; MBBR/SBR + sludge dewatering and odor control

Automotive & Electroplating

Heavy metals and oil; includes oil separator, chemical treatment, and polishing

Hospitals & Labs

Pathogens, antibiotics; includes disinfection (UV/ozone), biological treatment

Hotels & Resorts

Domestic sewage; compact SBR/MBBR with tertiary reuse-ready water

Plastic & Recycling Units

Suspended solids, dyes; includes DAF, filters, and pH balancing

Cement & Mining

High TSS and alkaline pH; settling, chemical dosing, and reuse options

Educational Institutions

Sewage and canteen waste; space-saving ETPs with treated water for gardenin

 

Each VEPL ETP is:

  •  Effluent-specific – Engineered after testing actual samples
  •  Modular & Scalable – Suitable for future expansion
  •  Reuse-Ready – For non-potable applications like flushing & gardening
  •  CPCB/SPCB Compliant – Discharge norms fully met
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