Mega Effluent Treatment Solutions – Up to 1 MLD
“Plant Room Type” Large-Capacity ETPs for Heavy Industrial, Institutional & Smart Infrastructure Needs
High-Capacity Effluent Management – Up to 1 MLD
At Ventilair Engineers Pvt. Ltd. (VEPL), we deliver custom-designed Effluent Treatment Plants for high-volume users in the 500 KLD to 1 MLD range. These systems are ideal for industrial zones, SEZs, medical cities, universities, and government establishments requiring robust, low-maintenance, and compliance-assured solutions.
Plant Room Type ETP – A Signature VEPL Model
VEPL offers a “Plant Room Type” ETP, where all equipment, piping, control systems, and instrumentation are enclosed within a dedicated RCC/PUF panel room. This design:
- Protects equipment from weather & vandalism
- Ensures easier maintenance and centralized layout
- Reduces noise & improves operator safety
- Ideal for urban, institutional, and smart industrial campuses
Civil-Focused Engineering
- Major portion of project investment is civil: RCC tanks, foundation, treated water sump, sludge pit, and plant room
- Civil scope includes:
- Equalization, aeration, settling, sludge, and tertiary tanks
- PCC, RCC, brickwork, plastering, flooring, waterproofing
- Cable trenches, drainage & access platforms
- MS/FRP internals, MEP, and automation installed within the structure
Key Technical Features – 500 KLD to 1 MLD ETP
Feature | Description |
Construction Type | RCC + MS/FRP internals; plant equipment housed in a dedicated room |
Technology Options | Physio- chemical, MBBR / MBR – Based on effluent profile |
Automation | Semi-automatic / PLC / based panel / |
Filter Configuration | Dual Pressure Sand Filters (MGF) and dual Activated Carbon Filters (ACF) for efficiency |
Sludge Management | Filter Press with feed pump, or Centrifuge/Screw Press – Client dependent |
Standby Equipment | All pumps, motors, blowers in main + standby configuration |
Power Systems | Dual electrical feeders, changeover switch, and protections included |
Online Instruments | Branded pH, TDS, DO, ORP sensors – Digital monitoring |
Water Reuse/ZLD Ready | Treated water used for flushing, gardening, cooling – ZLD upgrade optional |
Major Components & Brands – 1 MLD Plant Room Type ETP
Component | Brand / Notes |
Pumps & Motors | Kirloskar/ Crompton, KSB – Energy efficient, with standby units |
Air Blowers | Blowecc/ Akash/Everest, – Screw/Twin Lobe, each with standby (client dependent ) |
Filter Feed Pump | For press or centrifuge – Duty + standby |
Dosing System | E-Dose, mini dose |
MGF & ACF (Tertiary) | 2 Sand Filters + 2 Carbon Filters – MS/FRP, multi-layered specified (ventilair VEPL) |
Electrical Panel | L&T, Schneider, Siemens – IP65, logic or SCADA controlled |
Instrumentation | Hach, Yokogawa, Endress+Hauser – Online pH, ORP, TDS, turbidity sensors |
Treated Water Storage | RCC or MS tank – Sized as per reuse plan |
Why Choose VEPL’s 1 MLD ETP Solution?
- Civil-Dominant Construction – Durable RCC for tanks & foundations
- Plant Room Layout – Organized, clean, and secure equipment housing
- All Critical Equipment in Standby – For zero process interruption
- High-Efficiency Filters – Dual MGF + dual ACF for consistent water quality
- Semi-Automated
- Long-Term Performance – Designed for 15+ year lifespan with minimal O&M
- Expandable Design – Scalable to 1.5 or 2 MLD if needed
Delivery & Commercial Terms
- Installation: VEPL’s certified team
- Freight: As per actuals
- Documentation: Layout, P&ID, O&M Manual, Test Reports
- Warranty: 12 months from commissioning
- Add-ons: Remote monitoring, O&M contract, water audit services (on demand)
Our Vision
“VEPL’s large ETPs are designed to not just meet discharge norms—but to deliver efficiency, reliability, and peace of mind for high-volume users.”
Would you like this bundled as part of a multi-capacity ETP brochure (Small, Medium, Large, Mega), or prepared as:
- PDF Company Profile
- Editable Word Proposal
- PPT Deck for Presentations
- Quotation/Tech Spec Template
2 . INDUSTRYWISE EFFLUENT TREATMENT PLANT
Industry-wise Effluent Treatment Plant Solutions
Customized ETPs for Every Industrial Sector
At Ventilair Engineers Pvt. Ltd. (VEPL), we understand that effluent characteristics vary significantly across industries. That’s why we offer tailor-made ETP solutions designed to meet the specific chemical, organic, and physical loads of each sector.
Below is a quick overview of how VEPL adapts its ETP design to suit different industries:
Industry | ETP Design Focus |
Textile & Dyeing | Handles high COD, color, and salt load; includes equalization, biological, ACF, RO |
Pharmaceutical | High BOD/COD, toxic compounds; advanced treatment with MBBR/MBR, tertiary polishing |
Chemical & Fertilizers | Complex pH, heavy metals; pH correction, neutralization, clarifiers, filters |
Food & Dairy | High organic load; MBBR/SBR + sludge dewatering and odor control |
Automotive & Electroplating | Heavy metals and oil; includes oil separator, chemical treatment, and polishing |
Hospitals & Labs | Pathogens, antibiotics; includes disinfection (UV/ozone), biological treatment |
Hotels & Resorts | Domestic sewage; compact SBR/MBBR with tertiary reuse-ready water |
Plastic & Recycling Units | Suspended solids, dyes; includes DAF, filters, and pH balancing |
Cement & Mining | High TSS and alkaline pH; settling, chemical dosing, and reuse options |
Educational Institutions | Sewage and canteen waste; space-saving ETPs with treated water for gardenin |
Each VEPL ETP is:
- Effluent-specific – Engineered after testing actual samples
- Modular & Scalable – Suitable for future expansion
- Reuse-Ready – For non-potable applications like flushing & gardening
- CPCB/SPCB Compliant – Discharge norms fully met